Development of industrial equipment parts
Meos

We propose optimal manufacturing process and mass production for each product.

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Manufacturing of Ohsato

Manufacturing that connects thoughts.

We respond to the wishes of each customer such as “I want a product with this standard” and “I want to solve this problem” by manufacturing. Not only product development, but also proposals for added value, such as more efficient manufacturing methods and cost reduction we provide. With our free ideas and solutions that do not fit within the framework of “connected parts,” your “thoughts” will be shaped.

  • Planning
  • Development
  • Connecting parts
  • Various metal processing
  • Resin formation
  • Manufacturing process and mass-producing metal parts
"Can we do this?"

Ohsato provides answers to customer issues and concerns.

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Case1:Examples of solutions for fastening parts

Requests from customers

Usually, we are using the button washers to connect each panel, but sometimes these come off when we use them. Though it does not happen so often, we are concerned about the fee that we pay for these to fix every time. So we want to solve this problem.

Solution of Ohsato

・Achieving 800N extraction force
・Reduction of parts falling by a load of resistance
・Cost reduction of summarizing the parts which will be able to cut(6to3)
・Cost reduction of about 600000 yen per year by recusing non-conforming products

・The total weight of the product reduced, so the working burden has been minimized.
・The products have been using continuously. The reasons are work efficiency has been improved substantially, and the energy consumption was cut by about 15%.
・We've been dealing with a customer complaint "0" about this issue.

Verification

・Falling off the parts are 0 after changing
・High evaluation and customer complaints are "0" after changing
・No customer complaint so no payment of repair will cost

“VA (Value Analysis) / VE (Value Engineering)” is a method for improving the value of existing products and new products. In Ohsato, it is possible to carry out at each stage, from zero look VE at the marketing and product development stage, first look VE at the development design stage, and second look VE to reduce the cost of existing products.

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Case2:Example of photocatalyst deodorization equipment

Requests from customers

Equipment is very heavy. It would be a burden for workers. To make it installed more efficiently, we need to improve its weight lighter. Also, we need to reduce the parts that have things in common, and to cut the cost from the beginning.

Solution of Ohsato

・Decrease of 12 parts by reviewing parts
・23% lighter than the previous model
・Energy consumption reduced by 15%

Verification

・The total weight of the product reduced, so the working burden has been minimized.
・The products have been using continuously. The reasons are work efficiency has been improved substantially, and the energy consumption was cut by about 15%.
・We've been dealing with a customer complaint "0" about this issue.

“VA (Value Analysis) / VE (Value Engineering)” is a method for improving the value of existing products and new products. In Ohsato, it is possible to carry out at each stage, from zero look VE at the marketing and product development stage, first look VE at the development design stage, and second look VE to reduce the cost of existing products.

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"I want to create something like this"

Ohsato makes such kind of customers' wishes into a shape.

Innovative products born from Ohsato

Knob Saturn

Normal hex nuts are quickly turned into hand-held nuts!

Knob Saturn

①No tools required, easy to tighten by hand
②Penetration type that can be used for long screws
③If it is loosen, it can be reused as a normal nut

>>Learn more

Watch the video

FANut

Unlock long screws with one touch!

Free adjustment nut M16

① Anyone can easily release nut function
②Since the allowable load is 6800N, it is safe even where strength is required.
③ Safety confirmation markings at a glance

>>Learn more

Watch the video

Sabitori Brush

Stubborn rust on bolts is solved now!

Rust removal brush socket

① Bolt rust removal in just 5 seconds
② Just set it on a commercially available electric screwdriver and turn it
③Supports custom-made items such as inches, fine lines, and round bars

>>Learn more

Watch the video

Recent Works

Example of application of Free adjustment nut

Easy setting!
Location fixture unit for roller conveyor

"Location fixture unit for roller conveyor" is the system that you can set position easier for each work size by using Free adjustment nut. By using it, it will work efficiently in the place such as adjust the position several times a day because of the mechanism which can release nut function with one touch. Besides, it is good to use in the small to the medium line at a factory where it is not using electric power and need to make conveyor work by low cost.

Introducing the parts of equipment: Free adjustment nut(FA Nut)

FA Nut can change its function of "On" or "Off" with one touch, so it is a useful item for the sensitive place that is difficult to adjust by automatic.

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